From Lens to Dunkirk, the French “battery valley” is taking shape


Thanks to the planned establishment of four “gigafactories”, nearly 20,000 jobs should be created in the north of France.





Le Point Auto with AFP

The first production plant, installed by ACC in Billy-Berclau, adjoins the historic site of Stellantis (ex-PSA) in Douvrin.
© FRANCOIS LO PRESTI / AFP

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Ihe very first French factory of batteries for electric cars is preparing to open its doors on Tuesday near Lens, a major industrial event for France, which wishes to guarantee its independence from the Chinese giant and even become an exporter by the end of the decade. This is one of Emmanuel Macron’s hobbyhorses: reindustrialization will go through the production of batteries on French and European territory, while China has taken a considerable lead in this area.

Reindustrialization

ACC (Automotive Cell Company), an equal joint venture between TotalEnergies, Stellantis (born from the merger of PSA and Fiat-Chrysler) and Mercedes-Benz, is therefore the first to open its “gigafactory” in France. At present, only a handful are in operation in Europe, but investments are multiplying on the Old Continent, where around fifty projects have been announced in recent years. In the north of France, an emblematic territory of the deindustrialization of the country, four factories must emerge from the ground before the end of the decade.

The first, ACC in Billy-Berclau, which adjoins the historic PSA site in Douvrin, should be followed by the project of the Sino-Japanese group AESC-Envision in Douai (North), whose production will be intended for Renault from the start. 2025. The Grenoble start-up Verkor – supported by Renault, Schneider Electric and Arkema – plans to launch production at its Dunkirk plant from mid-2025, again for the Renault group. Finally, ProLogium, a Taiwanese group specializing in so-called “solid” batteries, announced in mid-May that it would also be setting up in Dunkirk, with production scheduled to start at the end of 2026.

20,000 jobs

In Billy-Berclau, the start of production is scheduled for this summer, and ACC is targeting 13 GWh of annual capacity by the end of 2024 with 600 jobs at stake. From 2030, the objective is to employ 2,000 employees to produce 40 GWh, or the equivalent of 800,000 batteries per year, 500,000 according to Bercy. In the “Battery Valley”, as politicians and industrialists have dubbed this territory stretching from Dunkirk to the former mining basin, this new industrial sector should lead to the creation of more than 20,000 jobs.

Supply the French automotive industry and why not export

The stated ambition is great, but the accompanying challenges are just as great. France aims to be self-sufficient in battery production by 2027 to supply its automotive industry. As in other countries of the European Union, the sale of new thermal vehicles will be prohibited from 2035. The goal is even to manage to export, according to the Elysée. But France, even if it is better off than some of its European partners, remains handicapped by the price of its energy, compared to China or the United States, which massively subsidize this industry thanks to the Inflation Reduction Act (IRA ).

Ecosystem

Another major challenge is the supply of critical metals. Lithium-ion batteries are very greedy in nickel, cobalt or manganese, whose production chain, from extraction to refining, is now largely controlled by China. There are ways to design batteries without using these materials – solid-state batteries, lithium-sulfur batteries – but these technologies are still only experimental. In Billy-Berclau, ACC should evolve its technology from lithium-ion batteries to new generation, solid batteries. The company, which has invested 7 billion euros and is planning a factory in Germany and another site in Italy, has received 1.3 billion in French and German public aid.

The four French “gigafactories” (very large factories) should pave the way for an ecosystem attracting suppliers of materials and battery components, as well as recycling sites. On May 12, Mr. Macron thus announced the establishment in Dunkirk of a production site for cathodes – one of the two electrodes making up a battery – financed by the Chinese XTC and the French Orano.




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